CNC precision machining is the process of producing parts with tight tolerances. The materials used and the number of features that must be machined on a part determine how precise a job needs to be. High-precision machining involves factors with single-digit or even sub-micron tolerances.
CNC precision machining
High-precision machining is an increasingly important part of the manufacturing process. Whether you need to make a small screw or a complex circuit board, precision machining will help you create the exact parts you need. These parts can be as small as a few millimeters or as complex as a 45-pound engine block. Many high-tech industries require exact details to meet stringent tolerances.
High-precision machining requires a variety of tools to achieve the desired results. CNC Milling centers and lathes are standard in modern machine shops. Some shops still use traditional manual mills for more intricate work. Other services include grinding and secondary operations, threading, and welding. In addition, many shops, like Intrex Aerospace Machine Shop, offer engineering, design, and CAD drawing assistance.
Improves product quality
High-precision machining can help businesses achieve many business goals. It enables companies to develop new products with minimal time investment and the flexibility to experiment with niche markets. Once the demand for the product has been identified, the company can scale up production.
Moreover, a functional prototype instills confidence in the product among potential investors and stakeholders. In addition, precision machining can help businesses save on overhead costs. The savings from eliminating monthly salaries and periodic wages can be channeled toward crucial business functions. These savings can help companies reach a broader customer base.
Another way to improve product quality in a high-precision machine shop is by using an inspection system like HighQA. This technology uses digital tools to identify defects and provide feedback to machinists. It also implements a standard measurement routine to measure tens of thousands of dimensions, eliminating human error.
Produces parts with tight tolerances
Tolerances are critical for many parts in many different industries, including medical equipment, aerospace components, and computer components. Too much or too little patience can cause problems. Tolerances vary depending on the environment and function of the part. If the tolerance is too tight, it can result in excessive movement of a system, and if it is too loose, it can result in grinding or sticking.
A high-precision machine shop uses the highest level of tools, software, and engineering talent to produce parts that have tight tolerances. It pushes the limits of available materials and design specifications. These parts can be very complex and require a high level of skill and experience. This type of machine shop is prevalent in the automotive, medical, and aerospace industries.
Offers competitive prices
A high-precision machine shop will be your best option if you need parts made to precise tolerances.
CNC machining produces parts that have minimal labor and internal scrap, and it also reduces costs. CNC technology used by precision machine shops allows them to create pieces with minimum wastage. These shops utilize computer-aided design (CAD) software to visualize structures and identify optimal processes before turning.
Furthermore, these shops are equipped to handle parts of any shape and size and can meet strict tolerances.
Ensures parts fit together
A high-quality machine shop aims to ensure that parts fit together perfectly. They must understand the specifications and requirements of the features they manufacture and be able to communicate changes to you at any time. Implementing changes should be fast and precise so you won’t be dissatisfied with the result.
Different industries require different levels of precision. The medical industry, for example, needs very accurate and precise parts. These parts must fit together correctly to prevent leakage or contamination. In many cases, claims must work together to the nearest millimeter to ensure they don’t come loose or stick.